Fourstar Connections, Inc. - Wire Harnessing
Products » Wire Harnessing » Box Build » Electro-Mechanical
   Assembly
» Multi-Conductor Cable » Discrete Cable » Coaxial & Ribbon Cable Services » Value Engineering for
   Manufacturability
» Design & Drafting
   Services
» Materials Planning Company » News & Events » ISO 9001 - Registered
 Search Catalog
      GO   
 All Categories    Wire Harnessing
All Categories > Products > Wire Harnessing 
    Print Printable Page     Email Email This Page     Save To Favorites Save To Favorites
Request Information

Wire Harnessing



    Email Email This Page  
    Save To Favorites Save To Favorites
  


Ranging from simple to complex assemblies with discrete, and / or multi jacketed cable and wire; quality is built in and validated with Cirrus test instruments.

Wire Harness #1

larger image

Wire Harness #2

larger image



Wire Processing Capabilities · Wire types include solid and stranded · Terminations include all industry standard product-families from the following manufacturers · Capabilities · Labeling · Cirris CR Tester

Wire Processing Capabilities

Wire Size

30 AWG to 10 AWG

Fully Automated Wiring Processing Machine

Komax Gamma 333
Semi-automatic Schleuniger CS9500


Wire types include solid and stranded

Wire Type (300V PVC)

UL 1007
UL 1061
UL1429
UL1430
UL1569
UL3317

Wire Type (600V PVC)

UL1015
UL1028

Teflon Wire

C
E
EE
ET
Type B
UL 1180
UL 1371
UL1213

Additional Wire Types

Kynar
Neoprene
Silicone rubber
Tefzel
Test Prod
TFFN
THHN


Terminations include all industry standard product-families from the following manufacturers

Amp/Tyco

AMP-latch
CPC
Hi-Density Sub-D
Mate-N-Lok
Metri-mate
Mod-IV
SCSI
Sub-D

Molex

C-Grid
KK
Microfit
Milli-Grid
Minifit
SPOX

Other Manufacturers

Amphenol
Berg FCI
ERNI
JST
Panduit


Capabilities

Equipment List

AMP Champomator 2.5
AMP K-press
AMP/Molex/Panduit Mini- applicators
Cirrus EZ-wire Continuity Tester
CS9600 Mega-stripper
Panduit PDM automatic tie-wrap gun
Quadtech Hi-Pot Tester
Schleuniger CS9500 wire-stripper with inkjet
Schleuniger SC750 stripper-crimper
US2015 bench-stripper

Secondary Operations

Brady Labels
Heat-Shrink Markers
Ink-Jet Printing

Industries Served

Medical
Industrial
Instrumentation
Computer / Server
Telecommunications
Aerospace
Military / Government

Industry Certification/Recognition

CSA
IPC-J-STD
ISO-9001
RoHS Compliant
UL

Workmanship Standard

IPC/WHMA-A-620
J-STD-001

Preferred Drawing Format

PDF


Labeling
Fourstar will mark your discrete wires, cables, and connectors with product numbers and connector designations using inkjet, hot stamp, adhesive labels or imprints to your specifications and budget needs.



Cirris CR Tester
New Cirris testers are being used at Fourstar. It is a harness & cable tester, a continuity tester and a component tester. The Easy-wire CR features powerful Windows-based software that allows Fourstar improved trouble shooting, detail inspection records and centralized shared data records.

The new Cirris CR tester has enabled us to add efficiency, accountability and traceability to our testing process.

In addition to the hardware investment we have improved our method of test fixture development, documentation and inventory to support our lean manufacturing process. Each test fixture is now added as a part on the BOM, process, and is tagged and inventoried in a set location.

The Cirris CR is PC based and enables Fourstar QA to monitor and track in process testing by customer assembly, work order and Fourstar operator.

With the new hardware and process all cables are being shipped 100% electrically tested point to point and for continuity.



 MORE IMAGES 

· Wire Harness #1

· Wire Harness #2

· Wire Harness #3

· Board


Request Information
Site created by ThomasNet Interactive
FourStar Connections, Inc. - Interconnect SpecialistsPhone: 978.568.9800E-mail: info@fourstarconnections.com